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Detecting Battery Leaks: Protecting Critical Power Systems

By February 26, 2025 No Comments

 

Battery market, especially with lithium-ion, is experiencing tremendous growth in the past few years fueled by growing adoption of Electric Vehicles (EVs), consumer electronics and data centers. The market is expected to continue rapid expansion as Energy Storage Systems (ESS). Batteries such as lithium-ion (Li-ion) is tremendously popular to its high energy density. They also present a tremendous risk especially with thermal runaway fire hazard risks-particularly from leaks of electrolyte, coolant leak and water ingress.

Often, battery leaks go undetected until it is too late, making early detection essential to avoid costly downtime and safety issues. This is where advanced leak detection plays a key role in preventing risks before catastrophic outcome.

Effective Leak Detection Solutions

Traditional methods like manual inspections often miss small leaks or fail to catch them early enough. Automated, real-time leak detection is a more effective way to ensure that leaks are detected as soon as they happen, reducing risks.

PermAlert’s solutions are specifically designed for this purpose, offering reliable detection of conductive liquids like battery electrolytes. These systems provide real-time alerts to allow quick responses and minimize the risks associated with battery leaks.

PermAlert’s Solutions for Battery Storage Systems

When it comes to detecting battery leaks, PermAlert’s PAL-XD and Micro-FluidWatch stand out as the most ideal solutions.

The PAL-XD is a compact, leak detection system designed for large-scale applications, supporting up to 500 feet (150 meters) of sensing cable. It integrates easily with Building Management Systems (BMS) via Modbus, BACnet, SNMP, and dry contacts. Its Ethernet-enabled remote monitoring ensures real-time detection of leaks, making it the perfect solution for battery storage environments where fast detection is critical.

For smaller, confined spaces like battery cabinets, the Micro-FluidWatch is the perfect fit. This small form factor solution can detect electrolytes, water and dielectric coolant leaks. With its high-temperature tolerance, the Micro-FluidWatch ensures reliable operation even in demanding environments, helping protect sensitive battery systems from potential damage.

Together, the PAL-XD and Micro-FluidWatch provide comprehensive, targeted leak detection, safeguarding battery systems against risks that can lead to downtime and costly repairs.

Minimizing Risk with the Right Leak Detection

Battery leaks can escalate quickly, making early detection critical. By utilizing PermAlert’s reliable leak detection systems, facilities can ensure that any potential issues are identified before causing extensive damage or safety risks.

To learn more about how PermAlert can help safeguard your battery systems, click here to reach out to our team today.

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